Thermal Oil Heater

Coal-fired Thermal Oil Heater

Coal-fired thermal oil heaters from a China manufacturer, covering grate or pulverized-coal combustion, circulation, controls, emissions and system scope.

Capacity range1.4–24 MW

Max. temperature320 °C

System efficiency81.5–84.3%

Working pressure1 MPa

Available fuelProject-specified coal

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Coal-fired thermal oil heater — installed side view with process piping

System overview

Engineered as equipment and system together.

Coal-fired thermal oil heater systems are configured for the selected fuel, process duty and local operating conditions. The complete package can include fuel feeding, heater, circulation, dust collection, control and heat-recovery equipment.

Engineering features

Heavy-duty heater and grate arrangements
Fuel and ash-handling options
Integrated circulation protection
Draft, dust collection and control coordination

Typical applications

Chemical processing
Building materials
Wood processing
Textile finishing
Industrial process heating

System supply scope

Thermal oil heater
Fuel and ash handling
Circulation and expansion system
Dust collection equipment
Electrical control system

Equipment and project gallery

Equipment views, manufacturing and product presentations.

JIELI THERMAL equipment and manufacturing views. Some images are digitally retouched for presentation; these are not unaltered site records. Select an image to read its description.

Real project video

YLW-2560 coal-fired thermal oil heater installation footage.

This site video records a YLW-2560 coal-fired thermal oil heater project during installation. It demonstrates why a coal thermal-oil plant must be engineered as a complete system: coal preparation and feeding, furnace and combustion-air distribution, draft and dust control, ash handling, thermal-fluid circulation, controls and site interfaces.

Coal-fired thermal oil heater
YLW-2560 system
Installation evidence

YLW-2560 coal-fired thermal oil heater projectField installation evidence from a complete thermal-fluid system.

Technical parameters

Model range for preliminary selection.

The table below is translated from the technical data supplied for this product family. Final selection is confirmed against your fuel, operating conditions and project requirements.

Model seriesYLW horizontal chain-grate thermal oil heater

Technical parameter	Unit	YLW-120MA	YLW-160MA	YLW-200MA	YLW-240MA	YLW-300MA	YLW-350MA	YLW-400MA	YLW-500MA	YLW-600MA	YLW-700MA	YLW-800MA	YLW-900MA	YLW-1000MA	YLW-1200MA	YLW-1400MA	YLW-1600MA	YLW-2000MA
Rated heating capacity	×10⁴ kcal/h	120	160	200	240	300	350	400	500	600	700	800	900	1000	1200	1400	1600	2000
Rated thermal power	kW	1400	1800	2400	2800	3500	4100	4600	6000	7000	8200	9300	10500	12000	14000	16500	19000	24000
System thermal efficiency	%	81.5	82.38	82.07	82.38	82.44	82.02	82.36	82.67	82.5	82.58	83.22	83.14	83.52	83.15	84.02	84.15	84.26
Rated working pressure	MPa	1	1	1	1	1	1	1	1	1	1	1	1	1	1	1	1	1
Maximum working temperature	°C	320	320	320	320	320	320	320	320	320	320	320	320	320	320	320	320	320
Heater oil capacity	m³	1.56	1.8	2.2	2.94	3.47	3.82	5.12	5.88	7.8	8.4	9.31	10.38	11.52	13.2	18.4	21.1	26.3
Circulation flow rate	m³/h	100	100	160	200	200	230	250	300	400	400	500	500	500	800	900	1000	1350
Main pipe size	mm	150	150	150	200	200	250	250	250	250	250	300	300	350	400	400	600	600
Whole-system installed power	kW	47	68	71.5	97.5	101.3	111.8	145.7	177.5	217.5	275	276.7	310	308.2	407.2	497.9	580.4	712.4
Available fuel	—	Class I, II or III bituminous coal
Heater body length	mm	5414	6083	6170	7182	7160	7970	7916	9020	9516	9820	11120	11540	12100	13176	15090	15090	15090
Heater body width	mm	2380	2385	2370	2880	2878	3080	3212	3360	3635	3605	3605	3860	3956	4306	4950	4950	4950
Heater body height	mm	4646	4735	4895	4891	5257	5340	5410	5343	5683	5800	5817	5840	5920	6943	7350	10350	13350
Approximate heater body weight	t	26	32	34	36	42	49	54	68	82	88	94	110	120	150	200	220	250

Values are translated from the supplied technical parameter sheets and are intended for preliminary selection. Product data may be updated as designs evolve; final performance, dimensions and configuration are subject to the confirmed technical proposal.

Selection starts with data

Capacity alone is not enough to select a coal-fired thermal oil heater.

Tell us the operating temperature or steam pressure, load profile, fuel condition, site arrangement and the process being heated. We will use those inputs to shape the equipment and system proposal.

THERMAL OIL SYSTEM SELECTION

Coal thermal-oil terminology and combustion scope.

Coal thermal oil heater and coal-fired thermal oil heater describe a solid-fuel system for high-temperature indirect process heating. A complete proposal should coordinate coal preparation, feeding, grate and furnace design, air and draft, dust collection, ash handling, thermal-fluid circulation and controls.

Fuel analysis

Provide calorific value, moisture, ash, volatile matter, sulfur, particle size and ash-fusion behavior, including the expected variation between deliveries.

Process requirements

Confirm heat duty, supply and return temperatures, fluid, operating schedule, turndown and process pressure drop.

Local compliance

Country-specific particulate and other emissions limits affect dust-control equipment, fan duty, stack design and the final plant boundary.

BUYER FAQ

Questions to confirm before technical selection.

These answers provide a preliminary engineering framework. Final configuration depends on the confirmed fuel, duty, site conditions, local requirements and contracted supply boundary.

Open the manufacturer evaluation checklist

What coal data are needed to select a thermal oil heater?

Provide representative proximate and ultimate analysis where available, net calorific value, moisture, ash, volatile matter, sulfur, particle size and ash-fusion behavior, together with expected fuel variation.

Why must the furnace and grate be matched to the coal?

Coal properties affect ignition, residence time, air distribution, slagging, ash production and heat release. Feeding, grate, furnace volume, draft and ash handling must be engineered as one combustion system.

How is thermal-oil flow protected?

The design should define circulation flow and pressure drop at operating temperature and use appropriate flow, pressure and temperature protections so heat input is stopped when safe circulation is not maintained.

Which emissions equipment is required?

That depends on fuel analysis, boiler configuration and local limits. Dust collection, desulfurization or other controls, draft fans and stack requirements must be selected against confirmed project rules.

What information is needed for a coal-fired thermal oil heater proposal?

Send heat duty, temperatures, fluid, load profile, coal analysis, site data, emissions limits, utilities, layout and the required boundary for fuel, ash, draft, controls and heat recovery.

STARTUP & SYSTEM SUPPORT

Plan dehydration before the first heat-up.

JIELI’s original thermal oil boil-out notes explain pressure fluctuations, pump behavior and expansion-tank level. Review the staged observation example with your commissioning team and download the startup observation log.

Start a project

Configure your Coal Thermal Oil Heater.

Share your fuel, required capacity, operating conditions and project location. Our team will help shape the boiler and the complete system around your actual production requirements.

Contact personMr. Chris Li

Emailclgm@jielithermal.com WhatsApp+86 133 7126 5621